Bobcat e42 Problems – (Solutions + Replacement Costs)

Mini excavators are nimble and fast-paced compared to regular ones. They can withstand external damage and fit most outdoor functions. Among several Bobcat mini excavator models, The Bobcat e42 stands out due to its longevity and power. But it has a few limitations, becoming a problem over time.

Most users experienced leaks in the hydraulic, bearing failure, high pressure, etc., in their e42. It also suffers from roller failure and frequent overheating. These issues decrease the lifespan as well as affect its overall performance. Troubleshooting and fixing these problems are a must, as they appear commonly.  

I will guide you to the details of Bobcat e42 problems and solutions.

Bobcat e42 Problems
Bobcat e42 excavator

Bobcat e42 Specifications

The Bobcat E42 is much more efficient in taking on more complex jobs in heavy machinery. This mini excavator offers improved efficiency, precise control, and enhanced hydraulic performance. Find the specifications of Bobcat e42 from the below chart.

Horsepower42.6 HP
Operating Weight9,830 lbs.
Bucket Digging Force9,601 lbs.
Maximum Reach at Ground Level207.1”
Tail Swing TypeConventional
Emissions Tier (EPA)Tier 4
Arm Digging Force5,820 lbf
Rated Lift Capacity4,921 lbs.

5 most common Bobcat e42 Problems – (At a Glance)

Bobcat e42 is a popular mini excavator used in many notable hardcore projects, including landscaping, excavation, and demolition. Here are the complications and fixations at a glance. 

Sl#ProblemSolutionsReplacement Cost
1Hydraulic LeaksDiagnose and replace$500 – $2,500
2Bearing failureRegular maintenance is the key$3,000
3Problem in the case drainFixations and adjustment are required$270 – $750
4Geal fluid leaksRepair and refill with premium-quality oil$300 – $1,100
5Engine overheatingInspect the engine and repair$1300

Solutions to Bobcat e42 excavator problems

The problems occurred in different parts of the Bobcat e42, decreasing the power output. Thankfully, diagnosing the problems and solving them is super easy.

In this section, you will learn the details of the problems and solutions.

#01- Leak in the Hydraulic System: Replace the Leaky Hydraulic Part

Leak in the Hydraulic System
Video | David Patrick

This complex problem requires detailed knowledge about the Bobcat e42 to solve manually. The problem arises from the crown seal and blocks the hydraulics until it leaks into the system.

Due to the leaks, hydraulic fluid fails to pass through the system. As a result, the Bobcat e42 starts losing efficiency. In addition, the extendable arms stop moving. Follow the below steps to identify the leaks.

  • Step 01: Look for any flat spots where the crown seal is positioned.
  • Step 02: Silicone or plastic creates the spot, and is necessary to rub it.
  • Step 03: Carefully check the fluid puddles underneath your mini excavator.
  • Step 04: After discovering the leak around the crown seal, the swivel joint needs repair. You can do this with the help of plastic nylon spacers.
Video | David Patrick
  • Step 05: Once the damaged part of the hydraulic is replaced, inspect the whole system intently for other leaks.

I recommend taking your Bobcat e42 to an expert when this error occurs. Bear in mind that solving this problem will cost you between $500 – $2500 based on the leak level.

#02- Ball Bearing Failure : Regular Maintenance is a Must

The ball bearing is a part of Bobcat e42’s main bearing. So, when a problem appears in the ball bearing, you must promptly act without being late. The reason is, if you are less careful, the main bearing can damage permanently.

The best solution to this problem is regular maintenance. Such acts will surely minimize the complication.

Here is what you need to do.

  • Step 01: the correct way to identify the problem is if any part of your mini excavator is having trouble moving properly.
  • Step 02: Turn the engine for at least 1 or 2 hours.
  • Step 03: Inspect the main seal of the Bobcat e42 for the leak of bearing fluid.
  • Step 04: Filling the bearing is mandatory if you find the slightest fluid leak.
  • Step 05: In case the level of damage is unrepairable, consider replacing the final drive.

This problem is damn dangerous. Your Bobcat e42 may break down lastingly due to excessive stress. The replacement cost is high. You must spend roughly $1,700 for a Dx340 Slewing Bearing Ring. Also, the labor cost will be almost $3,000.  

#03- Leakage in the Gear Oil : Repair & Refill Oil

The oil and coolant capacity of Bobcat e42 is 6.3 liters and 8 liters, respectively. Gear oil leakage happens to external damage to the oil filter.

Generally, Bobcat E42 oil requires a change every few months. Otherwise, oil leakage frequently appears if you don’t maintain the intervals. Learning about the leakage is super easy. When you experience high oil consumption, be sure there is a leakage in the oil filter.

The below steps describe how to fix leakage in the oil filter.

  • Step 01: First, look at the Bobcat e42 oil meter. Is the meter showing less oil in the filter? For a positive answer, fill the filter up with a little oil.
  • Step 02: Intently diagnose the mini excavator’s lower part to identify the oil leakage.
  • Step 03: How many leaks are there? For 1 or 2 leaks, the repair is the best solution. You can use industry-grade tape to repair them. On the other hand, in case you find equivalent to 3 or more leaks, replacement of the whole oil filter system is the only solution.
  • Step 04: Lastly, drain the oil completely from the fluid container. Then refill it with manufacturer-recommended or premium-quality oil.

The fixation process needs expertise and patience. So, calling an expert will be best. Fixing oil leakage will cost you $300. The cost includes the expert fee. You will have to spend around $1100 to replace the whole oil system.

Wrapping Up

Despite a few Bobcat e42 problems, this mini excavator has an excellent safety feature. Its engine uses diesel. For this reason, if the engine catches fire, it won’t spread to the driver’s seat. This means it is pretty safe from fire hazards.

Truly, the Bobcat e42 is an aggressive and long-lasting mini excavator. Generally, the lifespan of this machine is 10,000 hours. But proper maintenance is the most important factor in getting such a long-term service. You can get lifetime service from this mini excavator by ensuring regular maintenance.

Bear in mind your construction equipment will take care of you only when you take care of it.

Video References

David Patrick

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