7 Common Bobcat ct1025 Problems (Solutions & Costs Included)

The Bobcat ct1025 is a versatile and powerful tractor offering advantages over most track loaders. But it has a few drawbacks when used for a long time. Ever thought of experiencing Bobcat ct1025 problems?

One of the common problems with Bobcat ct1025 is the starting issue. Also, defective tires and damaged braking seals can slow you down on the farm/fieldwork. Your productivity may also be affected due to the damaged fuel shut-off solenoid and crash of the drive motor. Happily, troubleshooting and solving the problems is easy  while you may face difficulty finding the spare parts.

Here is a detailed rundown of the problems, solutions, and replacement costs related to Bobcat ct1025.

Bobcat ct1025 Specs

Bobcat ct1025 Specs

The Bobcat CT1025 is worth the price for its amazing specifications. Here are the key specs of this great tractor.

EngineTier 4
Horsepower24.5 HP
Operating Weight1,521 lbs.
Lift Capacity700 lbs.
Loader Lift Height6’ 0”
Bucket Width4; 0”
Life Expectancy or Warranty2 years or 20,000 hours

Common Problems with Bobcat ct1025 – (At a Glance)

Go through the below chart where I mentioned the problems, solution, and replacement costs for a Bobcat CT1025 issue at a glance.

Sl#ProblemsSolutionsReplacement Costs
1Trouble in startingi) Clean the fuel filtersii) Replace the fuel systems and fuel coils$90-$500, Labor cost: $60-$350
2Crash of the drive motorReplace the drive motor with a new one$500-$1000
3Broken braking sealsChange the defective braking seals$100-$300
4Defective tiresReplace the tires$250
5Damaged fuel shut-off solenoidChange the fuel shut-off solenoid$75-$200 (for a single solenoid)
6Black/white/blue smoke coming from the enginei) Replace the bad gasketii) Change the leaky valveiii) Install a new fuel pumpi) $150ii) $50-$1,000iii) $2,000

How to Fix Bobcat ct1025 Problems?

You can easily find a solution if you are running a Bobcat CT1025 for a long time. But a beginner or amateur will find it difficult to solve the complication. No worries! In this section, I sorted out the errors, fixations, and replacement costs for you.

Problem #01: Starting Issues

Have you been using the Bobcat ct1025 for a long time? Then you might be facing starting issues quite often. There will be a few signs like terrible smoke release and rough starting during the starting complication of the Bobcat ct1025.

As per skilled mechanics, a clogged fuel filter is the prime cause of this issue. Since you will be unable to start the track loader properly, it will burn additional fuel, causing the terrible smoke release. Cleaning the fuel filter will solve the problem initially.

Here is how to clean the fuel filter.

  • Step 01: First, find out the fuel filter location. For this, read the user manual.
  • Step 02: Make sure no fuel is sprayed or safe
  • Step 03: Place a container under the fuel filter. Then, uninstall the filter.
  • Step 04: Spray a special liquid on the fuel filter thoroughly. Next, let it dry for a minimum of 1 hour.
  • Step 05: Re-install the filter in the specified position once it is dried and cleaned properly.
  • Step 06: In case the fuel filter is damaged or broken, replace it.

Some other culprits of this error are faulty fuel coils and a defective fuel system. You will need to call a mechanic to inspect the fuel system for defects. Moreover, the fuel coil replacement must be done by a professional.

The total cost for solving the starting issue is $90-$500. Mechanic cost is $60-$350 based on the difficulty of the concern. While a single fuel coil will cost you approximately $30-$150. It seems the cost is pretty high. You can avoid expensive repairs by cleaning the fuel filter regularly.

Problem #02: Crash of the Drive Motor

The Bobcat ct1025 is a sub-compact tractor that packs power in a small frame. So, if you use it for heavy-duty tasks, the drive motor will crash repeatedly. This way, the bearings fail to hold for longer than usual. The consequences of this problem are dangerous.

Mechanical parts can get damaged, and you may experience oil leaking due to this complication. In most cases, the bearing oil spills and damages the internal parts of the tractor.

A significant reason for this complication is jammed filters. Fixing clogged filters is complicated, so it would be best to replace them. However, calling an expert mechanic is necessary as replacement requires professional skill.

So, what is the replacement cost for the drive shaft or motor? The cost completely relies on the needed time to solve it and the cause.

The replacement cost is between $500-$1000, while the labor cost is $200. However, a few mechanics may suggest you do some quick fixes. Avoid considering those suggestions. The reason is these fixes are short-term and cause more harm than good. Even your tractor’s health can be hampered if you go with those quick fixes.

Problem #03: Damaged Braking Seals

A braking seal or a charge pump minimizes the risk of free fall. But the Bobcat tractor brake will not get enough pressure when the charge pump is defective. Sometimes, the problem is connected to the motor.

When this issue happens, the tractor gets imbalanced by tilting to one side. In this case, changing the broken seal is the only solution. If you don’t take the necessary steps on time, the defective charge pump affects the motor, reducing the performance of the Bobcat ct1025.

Do the following to solve such a problem.

  • Step 01: Call an expert to change the braking seals.
  • Step 02: Ensure changing the seals based on the expert’s advice.

So, how much does it cost to replace the defective braking seals? A defective charge pump costs 100-300 bucks. Some mechanic shops charge hourly to fix the broken charge pump. Bear in mind if the replacement procedure requires an additional part, the cost will increase.

Problem #04: Defective Tires

Tractors are not designed to run over rough surfaces like asphalt or concrete. The Bobcat ct1025 is also no exception. For this reason, I recommend driving this tractor on your farm or field as much as possible.

Generally, the ct1025 is designed with pretty flat tires. As a result, they fail to provide the necessary grip. So, the tires work fine on your farm initially but start losing grip over time.

It is best to change to tires when you notice they start losing grip. You might be wondering whether I can change the tires myself. Yes, you can follow the below steps. However, some basic automotive knowledge is necessary, which you can gather from the user manual.

  • Step 01: Park the tractor on a flat surface. Use a jack stand to lift it up.
  • Step 02: Use a plier to remove the pins. Then, slide off the tire from the axle. Make sure to store all the washers in a safe place.
  • Step 03: Start sliding the new tire into the rim. You can use a screwdriver to fit the rim into the wheel.
  • Step 04: When placing the tire into the rim, inflate it using an air compressor. Maintain the manufacturer-recommended PSI when inflating.
  • Step 05: Reinstall the washers carefully.
  • Step 06: Lower the tractor by removing the jack stand.

Changing every component of your ct1025 wheel will cost you roughly $250 (excluding the downtime and installation cost). The cost breakdown is the front tire $88.51, the wheel rim $148, the front wheel bolt $3, and a valve stem $7.

Problem #05: Damaged Fuel Shut-off Solenoid

Fuel shut-off complication is rare in Bobcat ct1025. A damaged shut-off solenoid will not stop supplying fuel properly. In fact, the fuel will be wasted when driving the tractor.

A shut-off solenoid operates electromagnetically. So, fixing or replacing a damaged part is a bit challenging. Now, the question is, when to replace it? The signs of a bad shut-off solenoid are emission test failure, turned-on check engine light, and poor cold start.

Find the below steps to change the broken fuel shut-off solenoid.

  • Step 01: Disconnect the wires on the stud. Also, unscrew the nuts which were used to install the solenoid.
  • Step 02: Get an O-ring that is compatible with the original solenoid.
  • Step 03: Buy the plunger, spring, and solenoid together with the O-ring.
  • Step 04: Feed the components in the main point gently. Then screw it appropriately.
  • Step 05: Finally, connect all the wires and screw the nuts to reinstall the solenoid.

Is the replacement expensive? Well, it depends on the number of faulty shut-off solenoids. Costs for a single solenoid are between $15-$100. Labor cost is $60-$100/hour. So, if you have a damaged fuel shut-off solenoid, the cost range will be $75-$200. For multiple replacements, the cost will be high.

Problem #06: Smoking from Engine when Running

Smoke coming from the engine is not a good sign at all. Stop the tractor urgently if you see black, white, or blue smoking from the Bobcat CT1025 engine.

Engine releases black smoke when fuel burns too much. While white smoke means the engine is burning coolant. Whereas when the engine burns oil, you will notice blue smoke.

The below steps are required if smoke comes out from the engine.

  • Step 01: Shut the engine down immediately, regardless of the smoke color.
  • Step 02: Smoke comes due to a faulty or leaky connection in the engine. Smoking from the engine is serious, like fire. That is why on-time action is a must to prevent further damage. Call a professional and let him deal with the problem efficiently.

Such a problem can easily be avoided by meticulously following the points below.

  • Use good quality components and fluids to get optimal performance
  • Avoid overloading your tractor
  • Ensure to follow the manufacturer instruction

The replacement cost depends on the problem type. The bad gasket replacement cost is less than $150. While replacing a leaky valve will cost between $50-$1,000. Besides, a defective fuel pump costs $2,000.

Problem #07: Getting Spare Parts is Difficult

The availability of spare parts is one of the benefits that people look forward to when buying heavy-duty equipment like tractors. However, Bobcat ct1025 is made of premium-quality materials and components. In reality, these parts will wear and tear due to age and require replacement.

Sadly, Bobcat ct1025 tractor owners face difficulty in finding spare parts.

For this reason, some users stated that they installed different brands of spare parts in the Bobcat as a temporary solution.

While this is a short-term solution, it will lead to more complications in the long run. In the worst-case scenario, such solutions can cause the breakdown of the Bobcat ct1025.

Bobcat subcompact tractor CT1025 >> Check out for more details.

Last Words

Indeed, there are many positive reviews of Bobcat Ct1025, and these are mostly true. This tractor always provides a smooth ride on your farm or field. It will give you long-term service if you take proper care of it. Regular maintenance minimizes Bobcat CT1025 problems and saves expensive repairs.

Hopefully, this comprehensive guide will assist you in finding the root causes of problems related to CT1025 and their fixations. Try to act to the problem when it appears and stops driving the tractor. Call a professional or check the components yourself if you have basic automotive knowledge. Keeping a few spare parts in your garage will save valuable money.

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